Understanding Your Dillon 650 XL: The Heart of the Operation
Core Components and Functionality
The foundation of any successful upgrade strategy rests upon a solid understanding of the system you’re working with. The Dillon 650 XL, like any progressive reloading press, is a complex yet elegantly designed machine. Understanding the function of each key component is essential for diagnosing potential issues and optimizing performance.
At the core of the 650 XL is the *shellplate*. This rotating platform holds the cartridge cases and moves them through the various reloading stations. The *indexing system* controls the rotation of the shellplate, advancing the cases precisely to each station. The *primer system* feeds and seats the primers into the cases, a critical step in preparing the ammunition for firing. *Case feeding*, be it manual or automated, is how fresh brass is introduced to the process. The *powder measure* dispenses the precise amount of powder into each case, and the *dies* perform the various operations like resizing, expanding, seating bullets, and crimping. All of these components work together in a synchronized dance to efficiently produce high-quality ammunition.
Common Pain Points or Areas for Improvement
Despite its overall excellence, the Dillon 650 XL can sometimes exhibit areas where improvements are desired. These “pain points” are where upgrades can truly shine. Reloaders often seek to improve the reliability of the primer feeding system. Case feeding can also be a source of frustration, leading to jams or interruptions in the workflow. The smoothness of the indexing system, while generally good, can sometimes benefit from enhancements. Over time, components experience wear and tear, requiring either replacement or upgrade for continuous operation. Understanding these areas of potential improvement lays the groundwork for a targeted approach to upgrading your Dillon 650 XL.
Essential Dillon 650 XL Upgrades: Enhancing Core Functionality
The upgrades we’ll explore here are categorized based on the specific area of the reloading process they enhance. These are the most impactful upgrades, the ones that will likely provide the most significant improvements to your reloading experience.
Enhancements to the Primer System
Reliable priming is absolutely critical to producing quality ammunition. Any interruption or malfunction here will stop your entire reloading process. Thankfully, there are several excellent options available to boost the reliability of your Dillon 650 XL’s primer system.
Ejector System Improvements
The Dillon system is very reliable. However, improved ejection can be found with the upgrade kits. These often include modified ejector springs, and can greatly improve the positive ejection of spent primers. This helps in the smooth flow of the reloading process.
Enhancements to the Primer Feed
Several upgrades, often involving replacement of a few key internal parts, have proven to greatly improve the flow and seating of the primers. This results in the smoother and more consistent feeding of primers. Many experienced reloaders consider this to be a must-have upgrade.
Optimizing Primer System Performance
Even without major hardware changes, the Dillon primer system’s performance can be improved by careful attention to detail. Regular cleaning is essential to remove debris. Proper lubrication, using a quality oil, will ensure smooth operation. Adjustment of the primer feed system, carefully following Dillon’s instructions, will help the press run at peak efficiency.
Improving the Case Feed
A smooth and reliable case feed system is essential for fast and efficient reloading. Manual case feeding works well for many, but it can slow down production. There are excellent upgrades available to improve efficiency in this area.
Upgrading the Case Feeder
The addition of an aftermarket case feeder is one of the most impactful upgrades that can be made to a Dillon 650 XL. These case feeders typically offer features like motorized operation, allowing them to function with a much faster rate than manual case feeding. Case feeders vary in design, but many offer adjustable case feed heights for use with a wide array of cartridge types. The ability to quickly and smoothly deliver cases to the press significantly speeds up the reloading process.
Case Feed System Fine Tuning
Proper setup and adjustment of the case feed system are essential for minimizing jams and ensuring continuous operation. Ensure all parts are properly aligned, the case feed ramp is set at the correct angle, and the case feed tube is positioned correctly. Some careful adjustment can make a big difference in preventing jams.
Upgrades to the Indexing Process
While the indexing system of the Dillon 650 XL is quite robust, enhancing its smoothness and consistency can lead to a more enjoyable reloading experience.
Indexing Component Upgrades
Some reloaders find upgrades, such as a more robust or precisely crafted pawl or spring, will increase the smoothness and consistency of the indexing process. These upgrades are simple to install, but can provide a noticeable improvement in the feel of the press.
Maintenance of the Indexing Mechanism
Regular cleaning and lubrication of the indexing mechanism are essential for its proper function. Keep the areas where the parts interact clean and free of debris. Use high-quality lubricants, following Dillon’s recommendations, to keep the system operating smoothly.
Wear and Tear Items and Maintenance
Like any mechanical system, the Dillon 650 XL will experience wear and tear over time. Proactive maintenance and the timely replacement of worn parts are crucial to maintaining the press’s performance and longevity.
Replacing Worn Components
Certain parts, such as the indexing pawl and the shellplate locating pins, are subject to the most wear. Having replacement parts on hand, and replacing them when needed, is a good practice.
Springs, Bearings, and Other Components
Other smaller parts can also benefit from replacement, such as the springs and ball bearings.
Lubrication and Cleaning
Regular lubrication and cleaning are the foundation of a reliable reloading operation. Lubricate moving parts with a quality oil, and keep the press free of powder residue and other contaminants.
Shell Plate and Tool Head Care
Shell plates and tool heads should be kept clean and carefully maintained. They should be aligned with precision for optimal function.
Advanced Dillon 650 XL Upgrades: Taking it to the Next Level
While the essential upgrades focus on core functionality, there are advanced enhancements that take your reloading operation to the next level. These upgrades can further boost speed, convenience, and the overall reloading experience.
Illumination to Enhance Visibility
Good lighting is essential for many reloaders.
LED Lighting Solutions
Consider aftermarket or DIY LED lighting upgrades to your Dillon 650 XL to greatly improve visibility within the working area. This aids in identifying problems. The Dillon 650 XL benefits from well placed lighting. The addition of lights improves your ability to see the details of the reloading process, making adjustments and corrections easier. This can also make reloading more comfortable, especially in less-than-ideal lighting conditions.
Powder Measure Refinements
Precise and consistent powder dispensing is paramount for accurate ammunition.
Powder Measure Advancements
Upgrading your powder measure can bring significant advantages. Many are made with tighter tolerances than the factory unit. Consider an upgrade to the powder measure to ensure more consistent powder drops.
The Addition of a Powder Check System
The peace of mind afforded by the ability to quickly verify that the powder drop is correct for each round is a worthwhile investment. These additions will greatly improve the safety of your reloading process.
DIY vs. Professional Installation: A Realistic Approach
The Dillon 650 XL is designed with the home reloader in mind. Many upgrades are easy to install, requiring only basic tools and some mechanical aptitude. However, the skill set required will vary. Some upgrades, like the installation of a case feeder, may be more complex.
The ease of installation often varies depending on the upgrade. Basic upgrades like primer system springs and some indexing improvements typically require minimal effort, sometimes just a screwdriver and the included instructions. Other upgrades may involve more complex assemblies, requiring more time and careful attention.
Professional installation is always an option, and it can be a good choice if you’re not comfortable with mechanical work or if an upgrade is particularly complex. When choosing a professional installer, make sure they have experience working with Dillon reloading presses.
Gathering the needed tools and materials beforehand will streamline the installation process. Consult Dillon’s manual, watch installation videos, and have any needed tools readily available.
A Buying Guide and Recommendations: Where to Find the Good Stuff
The right choices can make a big difference. Finding the right upgrades will give you an improved reloading experience.
Finding Your Upgrades
Dillon Precision, the manufacturer of the 650 XL, offers a comprehensive selection of factory-approved upgrades. Online retailers specializing in reloading equipment are excellent sources, as are some general outdoor supply stores. Checking online forums and reloading communities can provide valuable insights on which upgrades are the most effective and reliable.
Product Suggestions
The selection of products is large. Consider upgrades to the primer system for smooth operation. Upgrades to the case feeder are also well worth the investment. Good lighting is also a worthwhile investment.
Conclusion: Elevate Your Reloading Journey
Upgrading your Dillon 650 XL is an investment in efficiency, accuracy, and enjoyment. By understanding the machine, addressing its potential shortcomings, and implementing strategic upgrades, you can transform your reloading operation into a more productive and satisfying experience.
From enhancing primer system reliability to improving the speed of your case feeding, each upgrade brings you closer to a well-oiled, highly efficient reloading process. Don’t hesitate to explore the upgrade options that best suit your specific needs and reloading goals.
The ultimate goal is a smooth and efficient reloading process. With a little effort and the right upgrades, you can create ammunition that consistently meets your accuracy and performance expectations.
Finally, don’t be afraid to experiment, learn, and share your experiences with fellow reloaders.
Feel free to share your reloading upgrades in the comments.
