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How to Measure AR Barrel Length: A Comprehensive Guide

Understanding the Basics of Barrel Length Measurement

Legal Definition of Barrel Length

The legal definition of AR barrel length is not always intuitive and understanding it is fundamental to the process. The law, as interpreted and enforced by the Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF), defines barrel length as the distance from the bolt face (the part of the chamber where the cartridge sits) to the muzzle end of the barrel, including any permanently attached muzzle device. It’s critical to grasp this definition because it dictates how your firearm is legally classified.

The classification of your AR-15 (rifle, pistol, or short-barreled rifle) is directly affected by AR barrel length. A rifle, under federal law, has a barrel length of at least sixteen inches. A short-barreled rifle (SBR), however, has a barrel shorter than sixteen inches, or an overall length of less than twenty-six inches. Constructing or possessing an SBR typically requires registration with the ATF and the payment of a federal tax. A pistol, on the other hand, has no minimum barrel length restrictions, but its configuration must otherwise meet the ATF’s definition of a pistol, and state laws vary.

Non-compliance with these regulations can lead to severe penalties, including hefty fines and imprisonment. Even unintentional violations can carry significant legal repercussions. That’s why accurate measurement is so crucial. By mastering the proper techniques for determining the AR barrel length, you can be confident in your compliance with the law.

Key Components for Measurement

Essential for all AR-15’s is understanding the various components. The primary parts to take note of for measuring include the muzzle device (flash hider, compensator, etc.), the barrel itself, and the bolt face, which is the part of the chamber where the cartridge sits and forms the starting point for the measurement.

The muzzle device is the component found at the end of the barrel. Muzzle devices serve various purposes, from controlling recoil and muzzle rise to mitigating flash. Many different types exist, including flash hiders, compensators, and muzzle brakes. Muzzle devices affect the overall length and can influence how you measure the AR barrel length.

The Correct Measurement Procedure

Tools Required

Accurate measurement of AR barrel length requires only a few readily available tools, and the process is surprisingly simple once you understand it.

You will need:

  • A cleaning rod or a dowel rod. A cleaning rod is ideal but a strong dowel rod works just as well. Choose one that is slightly smaller in diameter than the bore of your barrel.
  • A measuring tape or ruler. An inch tape measure is highly recommended.
  • A pen or marker.
  • Possibly a straight edge (optional), such as a ruler, for accuracy, especially if you’re working with a muzzle device.

Step-by-Step Instructions

Here’s the step-by-step procedure to measure your AR barrel length:

  1. **Prioritize Safety: Clear the Firearm First** Before you begin any measurement, absolutely, without exception, verify that your firearm is unloaded. Remove the magazine, inspect the chamber visually and manually, and double-check that there are no rounds present. Point the muzzle in a safe direction throughout the entire process. This is paramount for personal safety. If you are unfamiliar with how to clear an AR-15, it is crucial you seek help from a qualified gunsmith or experienced shooter before proceeding.
  2. **If Applicable, Remove the Muzzle Device** In many cases, the muzzle device needs to be removed to get an accurate measurement of the barrel itself. The ATF guidelines specify the barrel length is measured from the bolt face to the muzzle. If the muzzle device is pinned and welded to the barrel to create a permanent attachment, you *do not* need to remove it. If the muzzle device is not permanently attached and is readily removable, it must be removed. The process varies depending on the type of muzzle device and how it’s attached. Some are simply threaded on, while others may require the use of a wrench. Exercise extreme caution when working with tools near your firearm. It’s always best to consult the manufacturer’s instructions or seek assistance from a qualified gunsmith if you are unsure.
  3. **Close the Bolt** Ensure the bolt is completely closed and locked in its firing position. This sets the correct starting point for your measurement – the bolt face. You can achieve this by pulling back the charging handle and releasing it to allow the bolt to fully seat.
  4. **Insert the Cleaning Rod or Dowel** Insert the cleaning rod or dowel rod from the muzzle end of the barrel until it comes into contact with the bolt face. Gently push the rod down the barrel. You should feel the rod make contact with the bolt face. If you have installed a bolt carrier group, that is not the bolt face. It is the flat surface at the rear of the barrel that the cartridge rests against when loaded.
  5. **Mark the Rod** Carefully mark the cleaning rod or dowel rod where it exits the muzzle. Use a pen or marker to make a clear and precise mark. This mark will be the endpoint of your measurement.
  6. **Measure the Length** Remove the rod. Use the tape measure or ruler to measure the distance between the bolt face end of the rod and the mark you made at the muzzle end. This measurement represents the AR barrel length.
  7. **If Muzzle Device Not Removed, Add the Length (If Applicable)** If the muzzle device is permanently attached and you measured to the end of the muzzle device, that measurement is your barrel length. The ATF considers this a legitimate measurement of barrel length. If the muzzle device is removable, you must use the above procedure.

Troubleshooting and Common Mistakes

Ensuring the Bolt is Closed

Even with straightforward instructions, it’s possible to make mistakes when measuring AR barrel length. Knowing the common pitfalls and how to avoid them can ensure accuracy.

One of the most common mistakes is neglecting to verify the bolt is closed and locked. This is the starting point of your measurement. If the bolt isn’t fully seated, your measurement will be incorrect. Double-check the action to make sure the bolt is properly seated.

Accurately Marking and Measuring

Another source of error can come from marking or measuring the rod inaccurately. When marking the rod, make sure the mark is precise. When you measure, double-check your measurement to make sure the tape measure is correctly positioned at the end of the rod that was touching the bolt face. It is important to use a stable and accurate method to avoid any discrepancies.

Measuring Muzzle Devices

If a muzzle device is permanently attached to your barrel, you will need to measure the entire length, from the bolt face to the tip of the muzzle device. Be certain that the attachment is permanent, meaning that it is typically pinned and welded. Consult a gunsmith if there is any doubt. If the muzzle device is easily removed, you cannot use it for measuring.

Avoiding Common Errors

There are several common errors to avoid: not clearing the weapon, using a bent cleaning rod, or measuring with the bolt open. Take your time, and be patient.

Advanced Considerations

SBR vs. Pistol vs. Rifle

Beyond simply measuring the length, it’s crucial to understand how AR barrel length impacts your firearm’s legal classification.

Knowing that the length of the barrel determines the legal classification is important. The ATF defines a rifle as having a barrel length of sixteen inches or more. Anything shorter might be considered an SBR. Understanding this distinction is critical for complying with federal and state laws. Failing to comply could result in legal penalties.

“Pistol” Configuration

Another important consideration is the configuration. Federal law allows you to install a pistol brace without it being considered an SBR. The firearm is then considered a pistol if it meets the requirements. This topic is always a matter of debate, and you should consult legal counsel for specific guidance if you are unsure.

Conclusion

Accurately measuring AR barrel length is a critical skill for any responsible AR-15 owner. By carefully following the steps outlined in this guide, you can be confident in your measurements and ensure you’re in compliance with all relevant laws. Remember to prioritize safety above all else, always verifying that your firearm is unloaded before beginning. Double-check your measurements to ensure accuracy. And when in doubt, consult with a qualified gunsmith or legal professional. Safe and responsible firearm ownership is the foundation of our right to bear arms.

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